PCBA & SMT Sucessful Cases Show
ABIS PCBA Projects Introduction
ABIS CIRCUITS Company deliver services, not only products. We offer solutions, not only goods.
From the PCB production, the components purchasing to the components assemble. Includes:
- PCB Custom
- PCB drawing / design according to your schematic diagram
- PCB manufacturing
- Component sourcing
- PCB Assemble
- PCBA 100% test
PCBA Capabilities
| 1 | SMT assembly including BGA assembly |
| 2 | Accepted SMD chips: 0204, BGA, QFP, QFN, TSOP |
| 3 | Component height: 0.2-25mm |
| 4 | Min packing: 0204 |
| 5 | Min distance among BGA : 0.25-2.0mm |
| 6 | Min BGA size: 0.1-0.63mm |
| 7 | Min QFP space: 0.35mm |
| 8 | Min assembly size: (X*Y): 50*30mm |
| 9 | Max assembly size: (X*Y): 350*550mm |
| 10 | Pick-placement precision: ±0.01mm |
| 11 | Placement capability: 0805, 0603, 0402 |
| 12 | High pin count press fit available |
| 13 | SMT capacity per day: 80,000 points |
--Capability - SMT
| Lines | 9(5 Yamaha,4KME) |
| Capacity | 52 million placements per month |
| Max Board Size | 457*356mm.(18"X14") |
| Min Component size | 0201-54 sq.mm.(0.084 sq.inch),long connector,CSP,BGA,QFP |
| Speed | 0.15 sec/chip,0.7 sec/QFP |
-Capability - PTH
| Lines | 2 |
| Max board width | 400 mm |
| Type | Dual wave |
| Pbs status | Lead-free line support |
| Max temp | 399 degree C |
| Spray flux | add-on |
| Pre-heat | 3 |
Production Processes
Material Receiving → IQC → Stock → Material to SMT → SMT Line Loading → Solder Paste/Glue Printing → Chip Mount → Reflow → 100% Visual Inspection → Automated Optical Inspection (AOI) → SMT QC Sampling → SMT Stock → Material to PTH → PTH Line Loading → Plated Through Hole → Wave Soldering → Touch Up → 100% Visual Inspection → PTH QC Sampling → In-Circuit Test (ICT) → Final Assembly → Functional Test (FCT) → Packing → OQC Sampling → Shipping
Our Advantages
- High-end euipment-high speed Pick and Place Machines that can process about 25,000 SMD components per hour
- High efficient supply ability 60K Sqm monthly-Offers low volume and on-demand PCB production, also large-scale production
- Professional engineering team-40 engineers and their own tooling house, strong at OEM. Offers two easy options: Custom and Standard-In-depth knowledge of IPC Class II and III Standards
We provide a comprehensive turn-key EMS service to customers who want us to assemble the PCB into PCBA, including prototypes, NPI project, small and medium volume. We are also able to source all components for your PCB assembly project. Our engineers and sourcing team have rich experience in supply chain and EMS industry, with deep knowledges in SMT assembly allowing to resolve all the production issues. Our service is cost-effective, flexible, and reliable. We have satisfied customers across many industries including medical, industrial, automotive and consumer electronics.
Quality Control
-Advanced equipment LIST
| AOI Testing | Checks for solder paste Checks for components down to 0201 Checks for missing components, offset, incorrect parts, polarity |
| X-Ray Inspection | X-Ray provides high-resolution inspection of: BGAs/Micro BGAs/Chip scale packages /Bare boards |
| In-Circuit Testing | In-Circuit Testing is commonly used in conjunction with AOI minimizing functional defects caused by component problems. |
| Power-up Test | Advanced Function Test Flash Device Programming Functional testing |
- IOC incoming inspection
- SPI solder paste inspection
- Online AOI inspection
- SMT first article inspection
- External assessment
- X-RAY-welding inspection
- BGA device rework
- QA inspection
- Anti-static warehousing and shipment
-Persue 0% complaint on quality
- All department implements according to ISO and the related dept has to provide 8D report if any board scrapped to defective.
- All the outgoing boards have to be 100% electronic tested, impedance tested and soldering.
- Visual inspected, we make the inspect microsection before shipment.
- Train the mindset of employees and our enterprise culture, make they happy with their work and our company, it's helpful for them to produce good quality products.
- High quality raw material (Shengyi FR4, ITEQ, Taiyo Solder Mask Ink etc.)
- The AOI could inspect the whole set, boards are inspected after each process
Q/T Lead Time
| Category | Quickest Lead Time | Normal Lead Time |
| Double sideds | 24hrs | 120hrs |
| 4 Layers | 48hrs | 172hrs |
| 6 Layers | 72hrs | 192hrs |
| 8 Layers | 96hrs | 212hrs |
| 10 Layers | 120hrs | 268hrs |
| 12 Layers | 120hrs | 280hrs |
| 14 Layers | 144hrs | 292hrs |
| 16-20 Layers | Depends on the specific requirements |
| Above 20 Layers | Depends on the specific requirements |
Pre-Sale and After-Sale Service
1 Hour quotation
2 hours complaint feedback
7*24 hour technical support
7*24 order service
7*24 hour delivery
7*24 production run
Company Profile
Abis Circuits Co., Ltd, a professional PCB manufacturer which was established on Oct, 2006. Focus on double side, Multilayer and HDI pcb mass production.
We have two factories together. The factory in Shenzhen is specialized in small and middle volume orders. Another in Jiangxi province is for big volume and HDI.
Factory:
Operation plant space: (I) 10000 Square meters (II) 60000 Square meter
Employees: (I) 300 Man Powers (II) 900 Man Powers
Eng. Technical: (I) 20 QA QC Engineers (II) 60 QA,QC Engineers
ABIS CIRCUITS Company is not only trying to give customers a good product, but also pay attention to offering a complete and safe package. Also, we prepare some personalized services for all the orders.
-Common packaging:
- PCB: Sealed bag, Anti-static bags, Suitable carton.
- PCBA: Antistatic foam bags, Anti-static bags, Suitable carton.
- Customized Packaging: The carton outside will be printed the name of the customer address, mark, the customer needs to specify the destination and other information.
-Delivery Tips:
- For small package, we advise to choose byExpress or DDU service is the quickest way.
- For heavy package, the best solution is by sea transportation.
Business Terms
-Accepted Delivery Terms
FOB, CIF, EXW, FCA, CPT, DDP, DDU, Express Delivery, DAF
--Accepted Payment Currency
USD, EUR, CNY.
-Accepted Payment Type
T/T, PayPal, Western Union.
Quotation from ABIS
To ensure an accurate quote, be sure to include the following information for your project:
- Complete GERBER files including the BOM list
- Quantities
- Turn time
- Panelization Requirements
- Materials Requirements
- Finish requirements
Your custom quote will be delivered in just 2-24 hours, depending on the design complexity.
FAQ
Q1:When can I get the quotation?
A:We usually quote with 1 hour after we get your inquiry. If you are very urgent, please call us or tell us in your email.
Q2:Can you provide free samples for me?
A:Free samples depend on your order quantity.
Q3:I am a small wholesaler, do you accept small order?
A:It's no problem. If you're small wholesaler, we would like to grow up with you together.
Q4:How many days will samples be finished? And how about the mass production?
A:Generally 2-3 days for samples making. The lead time of mass production will depend on the order quantity and the season you place the order.
Q5:If I order big quantity, what's the good price?
A: Please send the details enquiry to us, such as the Item Number, Quantity for each item, Quality request, Logo, Payment Terms, Transport method, Discharge place etc. We will make the accurate quotation to you as soon as possible.
Q6: How can we know the processing about PCB order?
A: Each Customer will have a sale to contact with you. Our working hours: AM 9:00-PM 19:00(Beijing Time) from Monday to Friday. We will reply your email as soon as quickly during our working time. And you also could contact with our sales by cellphone if urgent.
Q7:Can I have samples to test?
A: Yes, we are pleased to supply module samples to test and check quality, mixed sample order is available. Please note buyer should pay for shipping cost.
Q8:Can you design pcb and make files for us?
A:yes,We have a professional drawing engineers' team that you can trust.
Q9:If all pcb , PCBAs will be tested before delivery if we provide the function testing method?
A:Yes, we ensure that each piece of pcb, PCBA will be tested before shipment, we ensure the goods we sent with good quality
Q10:What is the shipping method?
A:We suggest you using DHL, UPS, FedEX, TNT forwarder.
Q11:How about the payment terms?
A:By T/T, Paypal, Western Union, etc.
Please keep us informed for any interest!
ABIS cares every your order even 1 piece!
Product Tags:
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